US8470933B2 - Coating for leak detection and method - Google Patents
Coating for leak detection and method Download PDFInfo
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- US8470933B2 US8470933B2 US13/042,687 US201113042687A US8470933B2 US 8470933 B2 US8470933 B2 US 8470933B2 US 201113042687 A US201113042687 A US 201113042687A US 8470933 B2 US8470933 B2 US 8470933B2
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- polymer
- fluid
- coating
- odorant
- polymer backbone
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- 238000000576 coating method Methods 0.000 title claims abstract description 44
- 239000011248 coating agent Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims description 22
- 238000001514 detection method Methods 0.000 title description 8
- 239000012530 fluid Substances 0.000 claims abstract description 36
- 239000003205 fragrance Substances 0.000 claims description 54
- 229920000642 polymer Polymers 0.000 claims description 54
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 41
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 41
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 28
- 239000003054 catalyst Substances 0.000 claims description 21
- 230000008859 change Effects 0.000 claims description 12
- 229910052763 palladium Inorganic materials 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000002243 precursor Substances 0.000 claims description 8
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 239000002696 acid base indicator Substances 0.000 claims 1
- 238000010669 acid-base reaction Methods 0.000 claims 1
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical group CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 claims 1
- 238000006479 redox reaction Methods 0.000 claims 1
- RWRDLPDLKQPQOW-UHFFFAOYSA-N tetrahydropyrrole Substances C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 description 34
- 229910052739 hydrogen Inorganic materials 0.000 description 34
- 239000000446 fuel Substances 0.000 description 18
- WXHIJDCHNDBCNY-UHFFFAOYSA-N palladium dihydride Chemical compound [PdH2] WXHIJDCHNDBCNY-UHFFFAOYSA-N 0.000 description 9
- HBAHZZVIEFRTEY-UHFFFAOYSA-N 2-heptylcyclohex-2-en-1-one Chemical compound CCCCCCCC1=CCCCC1=O HBAHZZVIEFRTEY-UHFFFAOYSA-N 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 8
- 229920001367 Merrifield resin Polymers 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 238000007327 hydrogenolysis reaction Methods 0.000 description 7
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 6
- 239000007793 ph indicator Substances 0.000 description 6
- 239000012528 membrane Substances 0.000 description 5
- 238000005649 metathesis reaction Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000005700 Putrescine Substances 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- NQWBFQXRASPNLB-UHFFFAOYSA-N wine lactone Chemical compound C1CC(C)=CC2OC(=O)C(C)C21 NQWBFQXRASPNLB-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- -1 “maple lactone”) Chemical compound 0.000 description 3
- CFAKWWQIUFSQFU-UHFFFAOYSA-N 2-hydroxy-3-methylcyclopent-2-en-1-one Chemical compound CC1=C(O)C(=O)CC1 CFAKWWQIUFSQFU-UHFFFAOYSA-N 0.000 description 2
- UCYQBFGYQFAGSO-UHFFFAOYSA-N 3-hydroxy-3h-furan-2-one Chemical class OC1C=COC1=O UCYQBFGYQFAGSO-UHFFFAOYSA-N 0.000 description 2
- IUFQZPBIRYFPFD-UHFFFAOYSA-N 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone Chemical compound CCC1OC(=O)C(O)=C1C IUFQZPBIRYFPFD-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 0 CC/C=C/CCC/C=C/CC(O)C/C=C/CC.OC1CC=CC1.[2*]P(C1=CC=C(C)C=C1)[Ru](=C)(Cl)(Cl)P[3*].[3*]P[Ru](Cl)(Cl)(=CC1=CC=CC=C1)[2*](P)C1=CC=C(COC(C/C=C/CC)C/C=C/CCC/C=C/CC)C=C1.[HH] Chemical compound CC/C=C/CCC/C=C/CC(O)C/C=C/CC.OC1CC=CC1.[2*]P(C1=CC=C(C)C=C1)[Ru](=C)(Cl)(Cl)P[3*].[3*]P[Ru](Cl)(Cl)(=CC1=CC=CC=C1)[2*](P)C1=CC=C(COC(C/C=C/CC)C/C=C/CCC/C=C/CC)C=C1.[HH] 0.000 description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 125000001743 benzylic group Chemical group 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical group C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 2
- INIOZDBICVTGEO-UHFFFAOYSA-L palladium(ii) bromide Chemical compound Br[Pd]Br INIOZDBICVTGEO-UHFFFAOYSA-L 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920005597 polymer membrane Polymers 0.000 description 2
- 239000002824 redox indicator Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- CEQFOVLGLXCDCX-UHFFFAOYSA-N 2-[[4-(dimethylamino)phenyl]diazenyl]benzoic acid Chemical compound C1=CC(N(C)C)=CC=C1N=NC1=CC=CC=C1C(O)=O CEQFOVLGLXCDCX-UHFFFAOYSA-N 0.000 description 1
- 241000974482 Aricia saepiolus Species 0.000 description 1
- 201000004569 Blindness Diseases 0.000 description 1
- YUQMWFMHAAWVQJ-MWNSBBSOSA-N C.CC1=CC=C(C)C=C1.CC1=CC=C(CCl)C=C1.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C(=O)O)C=C1.CC1=C[C@@H]2OC(=O)[C@@H](C)[C@@H]2CC1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.CO.P.P.P.[HH] Chemical compound C.CC1=CC=C(C)C=C1.CC1=CC=C(CCl)C=C1.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C(=O)O)C=C1.CC1=C[C@@H]2OC(=O)[C@@H](C)[C@@H]2CC1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.CO.P.P.P.[HH] YUQMWFMHAAWVQJ-MWNSBBSOSA-N 0.000 description 1
- QRHXUWSZIOCRHC-YPWAEMTPSA-N CC.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C(=O)O)C=C1.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C2=OCO2)C=C1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.P.P.[HH].[HH] Chemical compound CC.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C(=O)O)C=C1.CC1=CC=C(CO[C@H]2C=C(C)CC[C@H]2[C@H](C)C2=OCO2)C=C1.CC1=C[C@H](O)[C@H]([C@H](C)C(=O)O)CC1.P.P.[HH].[HH] QRHXUWSZIOCRHC-YPWAEMTPSA-N 0.000 description 1
- KOLWWFCADZZZFE-UHFFFAOYSA-N CC1=CC=C(C)C=C1.CC1=CC=C(CNCCCCN)C=C1.NCCCCN.P.P.[HH] Chemical compound CC1=CC=C(C)C=C1.CC1=CC=C(CNCCCCN)C=C1.NCCCCN.P.P.[HH] KOLWWFCADZZZFE-UHFFFAOYSA-N 0.000 description 1
- NFHRXGGBRHCWQB-UHFFFAOYSA-N CC1=CC=C(C)C=C1.CC1=CC=C(COCC2=CC=C(COCC3=CC=C(C)C=C3)C=C2)C=C1.OCC1=CC=C(CO)C=C1.[HH] Chemical compound CC1=CC=C(C)C=C1.CC1=CC=C(COCC2=CC=C(COCC3=CC=C(C)C=C3)C=C2)C=C1.OCC1=CC=C(CO)C=C1.[HH] NFHRXGGBRHCWQB-UHFFFAOYSA-N 0.000 description 1
- KUBNBZQPZKAMHZ-UHFFFAOYSA-N CCC1=CC=C(C)C=C1.P Chemical compound CCC1=CC=C(C)C=C1.P KUBNBZQPZKAMHZ-UHFFFAOYSA-N 0.000 description 1
- FHFPQHFOHHFKEN-GUBZILKMSA-N CO[C@H]1C=C(C)CC[C@H]1[C@H](C)C(=O)O Chemical compound CO[C@H]1C=C(C)CC[C@H]1[C@H](C)C(=O)O FHFPQHFOHHFKEN-GUBZILKMSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010016275 Fear Diseases 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical compound C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005865 alkene metathesis reaction Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 125000004803 chlorobenzyl group Chemical group 0.000 description 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- NWZXFAYYQNFDCA-UHFFFAOYSA-N cyclopenten-1-ol Chemical compound OC1=CCCC1 NWZXFAYYQNFDCA-UHFFFAOYSA-N 0.000 description 1
- 230000005595 deprotonation Effects 0.000 description 1
- 238000010537 deprotonation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000001261 hydroxy acids Chemical class 0.000 description 1
- 230000002779 inactivation Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- CEQFOVLGLXCDCX-WUKNDPDISA-N methyl red Chemical group C1=CC(N(C)C)=CC=C1\N=N\C1=CC=CC=C1C(O)=O CEQFOVLGLXCDCX-WUKNDPDISA-N 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 150000002941 palladium compounds Chemical class 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- DHRLEVQXOMLTIM-UHFFFAOYSA-N phosphoric acid;trioxomolybdenum Chemical group O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.OP(O)(O)=O DHRLEVQXOMLTIM-UHFFFAOYSA-N 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 230000008786 sensory perception of smell Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F136/22—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having three or more carbon-to-carbon double bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F136/20—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds unconjugated
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/12—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing elastic covers or coatings, e.g. soapy water
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/22—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using chemical indicators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/689—Hydroentangled nonwoven fabric
Definitions
- the present invention relates generally to leak detection and more particularly to chemical coatings that may be used for detecting and locating fluid leaks.
- hydrogen gas will be a very widely used fuel, perhaps the fuel of choice for millions of fuel cells that could be used in vehicles, portable electronic devices, and small motorized devices (lawn mowers, snow blowers, and the like).
- Hydrogen gas can leak through the tiniest imperfections in tanks, lines, or joints. Accumulated hydrogen is extremely flammable and, because it is odorless and colorless, hydrogen gas gives no warning of its presence.
- Methanol is used in direct-methanol fuel cells and other devices. Methanol is toxic, and ingesting sub-lethal doses has caused blindness, so consumers generally are concerned about exposure to methanol.
- fluids such as hydrogen and/or methanol
- an aspect of the present invention includes a method for detecting a fluid leak.
- the method involves applying to a surface a coating comprising a polymer that undergoes a chemical reaction with a fluid to produce a volatile odorant; allowing the coating to become exposed to fluid that chemically reacts with the polymer to generate the volatile odorant; and detecting the odorant.
- Another aspect of the invention involves a coating that includes a polymer that chemically reacts with fluid to generate an odorant.
- the present invention relates to leak detection and coatings used for detecting fluid leaks.
- An aspect of the invention involves applying a coating on an exterior surface so that fluid from a leak can react with the coating to produce an odorant and/or a color change.
- the coating could be applied on an exterior surface of a container that stores the fluid.
- the coating could also be applied on fluid storage or transfer lines, room walls, floors, ceilings, valves, fittings, and on other surfaces such as the surface of a fuel cell. The coating would ordinarily go unnoticed. Leaked gas or liquid undergo a chemical reaction with the coating.
- Some odorants useful with the invention have a strong and easily recognizable odor.
- the coating may also undergo a change in appearance when exposed to small amounts of a confined fluid.
- An aspect of this invention involves detecting and easily locating a hydrogen gas leak. Detecting such a leak would greatly reduce consumers' fears about the safety of using hydrogen as a fuel and could significantly reduce the risk of serious accidents.
- a coating that could respond to methanol could alert consumers to small leaks of methanol and improve consumer confidence in using methanol for powering direct-methanol fuel cells in devices such as cellular telephones and laptop computers.
- Coatings used with this invention are typically non-odorous when they are isolated from the fluid. However, when they come into contact with hydrogen, methanol, or other fluids, they react with the fluid and release the odorants that alert people in the vicinity of the leak and allow the people to respond before dangerous levels of the substance were released.
- SCHEME 1 illustrates the preparation of an embodiment polymer by reacting commercially available MERRIFIELD RESIN (having polymer backbone (P) attached to chlorobenzyl groups) with a compound that is a precursor to the odorant “wine lactone”.
- MERRIFIELD RESIN having polymer backbone (P) attached to chlorobenzyl groups
- Wine lactone has a recognizable odor at a concentration of 10 ⁇ 14 gram per liter of air (see: Guth. Helv. Chim. Acta (1996) vol. 79, pp. 1559-1571, incorporated by reference).
- SCHEME 1 also shows a chemical reaction that occurs when a coating including the polymer and a catalyst is exposed to a fluid leak of hydrogen gas (H 2 ).
- MERRIFIELD RESIN reacts with precursor hydroxyl-acid compound to form the embodiment polymer, which includes benzyl ether groups.
- the embodiment polymer is mixed with a catalyst such as palladium or a compound having palladium. This mixture is applied to a surface as a coating.
- the coating is exposed to hydrogen from a leak, the polymer coating undergoes a hydrogenolysis reaction resulting in cleavage of a benzyl-oxygen bond and the release of the hydroxyl-acid, which is the odorant precursor that subsequently releases a molecule of water and is converted into the odorant.
- Hydrogenolytic liberation of odorants from polymeric benzyl ethers is both general and flexible and it should be understood that the invention is not limited to the use of the specific precursor alcohol and odorant shown in SCHEME 1.
- Many other odorant compounds can react with MERRIFIELD RESIN to produce a polymer that can undergo hydrogenolysis with hydrogen from a fluid leak to release odorant precursor, or odorant.
- Hydroxylfuranones such as 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone (i.e. “maple lactone”), for example, react with MERRIFIELD RESIN to form embodiment polymers that release odorant hydroxylfuranones that are easily recognized and detected at concentrations below 1 part per billion (ppb) in air.
- SCHEME 2 illustrates another embodiment of the invention.
- a polymer releases an odorant amine.
- the embodiment shown illustrates the release of odorant putrescine upon reaction with hydrogen.
- the chemical reaction of MERRIFIELD RESIN with 1,4-diaminobutane or 1,5-diaminopentane produces an embodiment odorant-releasing polymer.
- the odorant-releasing polymer is mixed with a catalyst (a finely divided catalyst having at least some palladium, for example).
- the mixture is applied to a surface as a coating. When the coating is exposed to hydrogen, a chemical reaction occurs resulting in a hydrogenolysis reaction and the release of putrescine or cadaverine from the polymer.
- SCHEME 3 illustrates another embodiment that is illustrative of the generation of odorants from polymers.
- SCHEME 3 shows an embodiment odorant-releasing polymer having a MERRIFIELD RESIN backbone, a benzylic ether group, and a palladium(II) carboxylate group.
- the synthesis of the odorant-releasing Pd-containing polymer is accomplished using standard techniques for the synthesis of Pd carboxylate complexes. Immobilization of this precursor on Merrifield resin is accomplished by deprotonation of the hydroxide group of the wine lactone precursor and addition is of the resultant anion to the Merrifield resin via nucleophilic attack on the chloromethyl group of the resin.
- This polymer is mixed with a pH indicator, and the mixture is coated on a surface.
- the Pd(II) carboxylate reacts with the H 2 .
- the result is a reduction in oxidation state from Pd(II) to Pd(0) and the formation of acid.
- the acid reacts with the pH indicator to produce a color change.
- the Pd(0) that forms acts as a catalyst for subsequent hydrogenolysis of the benzylic ether to liberate hydroxy-acid, which loses a water molecule to form the “wine lactone”.
- SCHEME 3 illustrates the following aspects of the invention: (i) using hydrogenolysis to liberate an odorant, (ii) using hydrogen to reduce Pd(II) to Pd(0) which becomes a catalyst for subsequent hydrogenolysis, (iii) using hydrogen to reduce Pd(II) as a means for locating a fluid leak, (iv) using hydrogen-produced Pd(0) as a catalyst to hydrogenolytically liberate an odorant, and (v) using the odorant for leak detection.
- SCHEME 4 illustrates another embodiment concerned with producing odorants from polymers.
- a polymer based on 1,4-benzenedimethanol, as illustrated in SCHEME 4, is mixed with a catalyst (such as palladium or a palladium compound).
- a catalyst such as palladium or a palladium compound.
- a membrane or coating of the mixture could be used as an indicator of a hydrogen leak. The membrane or coating would be weakened or ruptured by the presence of hydrogen. An odorant could be encapsulated within such a membrane. When the membrane ruptures, the odorant would be released.
- SCHEME 5 shows an embodiment illustrating the use of hydrogen to activate a catalyst that ruptures a polymer and releases an odorant.
- SCHEME 5 hydrogenolysis of a polymer detaches an olefin metathesis catalyst.
- SCHEME 5 offers an amplification effect by allowing very small amounts of hydrogen to release relatively large amounts of odorant.
- the R group is independently selected from aryl and alkyl having from 1-20 carbons (for example: phenyl, methylphenyl, ethylphenyl, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, hexyl, etc.).
- the polymer shown can be in the form a polymer membrane, and rupturing the polymer membrane would result in release of odorant.
- SCHEME 5 illustrates a ruthenium (Ru) based metathesis catalyst in a side chain.
- the catalyst is covalently attached to the polymer backbone via a benzylic-ether linkage.
- the benzylic-ether linkage distances the metal center from the polymer backbone and prevents a chemical reaction between the metal is center and polymer backbone.
- the polymer backbone includes olefins that can react with metal center.
- the polymer reacts with hydrogen first to detach the side chain, which frees the catalyst from the polymeric backbone.
- the now free catalyst can begin a metathesis reaction with the polymer that forms molecules of cyclopentene and cyclopentenol from the polymer backbone. These small molecules are odorants.
- SCHEME 5 Some aspects of the invention illustrated by SCHEME 5 include (i) inactivation of a metathesis catalyst awaiting release when a specific substance (hydrogen, for example) is exposed to the polymer; (ii) a polymer and method wherein release of a metathesis catalyst from the polymer indicates detection of a specific substance (such as hydrogen); and (iii) using a metathesis catalyst to depolymerize a polymer to generate an odorant.
- a specific substance such as hydrogen
- a method for detecting a hydrogen gas leak involves preparing a mixture of an acid-sensitive pH indicator and a lightly colored salt (or salts) of Pd(II). When the mixture is coated on a surface and the coating is exposed to hydrogen gas, Pd(II) is reduced to Pd(0) and acid is produced that reacts with the pH indicator to produce a color change.
- Representative Pd(II) salts include palladium chloride, palladium bromide, palladium iodide, and palladium sulfate.
- a representative pH indicator is methyl red (2-[4-(dimethylamino)phenylazo]benzoic acid), which is yellow at a pH of about 6 and higher but becomes pink-red when it reacts with acid.
- Other pH indicators could also be used for this purpose.
- another method for detecting a hydrogen gas leak involves preparing a mixture of an oxidizing agent and a salt (or salts) of Pd(II).
- Pd(II) salts include palladium chloride, palladium bromide, palladium iodide, and palladium sulfate.
- a representative oxidizing agent is phosphomolybdic acid, which is ordinarily colorless or pale in color and becomes green, greenish-blue or blue when it reacts with a reducing agent.
- Another representative oxidizing agent is the redox indicator tris(phenanthroline)iron(III), which is blue in color in the iron(III) oxidation state but becomes red when reduced. Other redox indicators could be employed for this purpose.
- the coating and method can be used with hydrogen-powered vehicles and with smaller hydrogen-powered motorized units (e.g. lawn mowers, snow blowers), as a coating on hydrogen storage tanks and storage lines which would alert the operator if there were a hydrogen leak.
- the invention can also be used by forming a coating on surfaces of, for example, the ceiling or walls of a enclosure (a garage, for example) so that if a hydrogen-powered vehicle or motorized unit leaked hydrogen while in the garage the coating would release odorant and/or be noticeably discolored.
- the owner would detect the odorant or color change. Detection would alert the owner to a probable hazard before starting the vehicle or motorized unit.
- the coating and method could also be used to coat the power-cell chamber of a portable electronic device, again to alert the operator if methanol or hydrogen were leaking from the device.
- the coating and method would be useful in applications where methanol, hydrogen or other substances are produced and stored where it would be valuable to have the odor and visual indication of a leak.
- the coating and method can be used to detect fluid leaks from a fuel cell.
- Some advantages of the invention with regard to detection of a fuel leak from a fuel cell, compared to known leak detection methods involving odorants include the following: (i) the odorant is not present in the fluid itself, (ii) there are no issues with “poisoning” the components of a fuel cell from odorants present in the fluid, (iii) the natural exhaust of the fuel cell will be non-odorous.
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Abstract
Description
As SCHEME 1 shows, MERRIFIELD RESIN reacts with precursor hydroxyl-acid compound to form the embodiment polymer, which includes benzyl ether groups. The embodiment polymer is mixed with a catalyst such as palladium or a compound having palladium. This mixture is applied to a surface as a coating. When the coating is exposed to hydrogen from a leak, the polymer coating undergoes a hydrogenolysis reaction resulting in cleavage of a benzyl-oxygen bond and the release of the hydroxyl-acid, which is the odorant precursor that subsequently releases a molecule of water and is converted into the odorant.
The chemical reaction of MERRIFIELD RESIN with 1,4-diaminobutane or 1,5-diaminopentane (i.e. putrescine or cadaverine, respectively) produces an embodiment odorant-releasing polymer. The odorant-releasing polymer is mixed with a catalyst (a finely divided catalyst having at least some palladium, for example). The mixture is applied to a surface as a coating. When the coating is exposed to hydrogen, a chemical reaction occurs resulting in a hydrogenolysis reaction and the release of putrescine or cadaverine from the polymer.
SCHEME 3 shows an embodiment odorant-releasing polymer having a MERRIFIELD RESIN backbone, a benzylic ether group, and a palladium(II) carboxylate group. The synthesis of the odorant-releasing Pd-containing polymer is accomplished using standard techniques for the synthesis of Pd carboxylate complexes. Immobilization of this precursor on Merrifield resin is accomplished by deprotonation of the hydroxide group of the wine lactone precursor and addition is of the resultant anion to the Merrifield resin via nucleophilic attack on the chloromethyl group of the resin. This polymer is mixed with a pH indicator, and the mixture is coated on a surface. When the coating is exposed to H2, the Pd(II) carboxylate reacts with the H2. The result is a reduction in oxidation state from Pd(II) to Pd(0) and the formation of acid. The acid reacts with the pH indicator to produce a color change. The Pd(0) that forms acts as a catalyst for subsequent hydrogenolysis of the benzylic ether to liberate hydroxy-acid, which loses a water molecule to form the “wine lactone”. SCHEME 3 illustrates the following aspects of the invention: (i) using hydrogenolysis to liberate an odorant, (ii) using hydrogen to reduce Pd(II) to Pd(0) which becomes a catalyst for subsequent hydrogenolysis, (iii) using hydrogen to reduce Pd(II) as a means for locating a fluid leak, (iv) using hydrogen-produced Pd(0) as a catalyst to hydrogenolytically liberate an odorant, and (v) using the odorant for leak detection.
A polymer based on 1,4-benzenedimethanol, as illustrated in SCHEME 4, is mixed with a catalyst (such as palladium or a palladium compound). A membrane or coating of the mixture could be used as an indicator of a hydrogen leak. The membrane or coating would be weakened or ruptured by the presence of hydrogen. An odorant could be encapsulated within such a membrane. When the membrane ruptures, the odorant would be released.
In SCHEME 5, hydrogenolysis of a polymer detaches an olefin metathesis catalyst. SCHEME 5 offers an amplification effect by allowing very small amounts of hydrogen to release relatively large amounts of odorant. The R group is independently selected from aryl and alkyl having from 1-20 carbons (for example: phenyl, methylphenyl, ethylphenyl, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, pentyl, hexyl, etc.). The polymer shown can be in the form a polymer membrane, and rupturing the polymer membrane would result in release of odorant. SCHEME 5 illustrates a ruthenium (Ru) based metathesis catalyst in a side chain. Thus, the catalyst is covalently attached to the polymer backbone via a benzylic-ether linkage. The benzylic-ether linkage distances the metal center from the polymer backbone and prevents a chemical reaction between the metal is center and polymer backbone. The polymer backbone includes olefins that can react with metal center. As SCHEME 5 shows, the polymer reacts with hydrogen first to detach the side chain, which frees the catalyst from the polymeric backbone. The now free catalyst can begin a metathesis reaction with the polymer that forms molecules of cyclopentene and cyclopentenol from the polymer backbone. These small molecules are odorants. Some aspects of the invention illustrated by SCHEME 5 include (i) inactivation of a metathesis catalyst awaiting release when a specific substance (hydrogen, for example) is exposed to the polymer; (ii) a polymer and method wherein release of a metathesis catalyst from the polymer indicates detection of a specific substance (such as hydrogen); and (iii) using a metathesis catalyst to depolymerize a polymer to generate an odorant.
Claims (12)
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US11/986,213 US7915047B2 (en) | 2007-11-19 | 2007-11-19 | Coating for leak detection and method |
US13/042,687 US8470933B2 (en) | 2007-11-19 | 2011-03-08 | Coating for leak detection and method |
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US13/042,687 Active 2028-09-14 US8470933B2 (en) | 2007-11-19 | 2011-03-08 | Coating for leak detection and method |
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US12018594B2 (en) | 2022-03-07 | 2024-06-25 | General Electric Company | Pericritical fluid systems for turbine engines |
US12264588B2 (en) | 2022-03-07 | 2025-04-01 | General Electric Company | Liquid fluid systems including phase detection sensors for turbine engines |
US11788474B2 (en) | 2022-03-07 | 2023-10-17 | General Electric Company | Pericritical fluid systems for turbine engines |
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Also Published As
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US20090131617A1 (en) | 2009-05-21 |
WO2009067146A1 (en) | 2009-05-28 |
US7915047B2 (en) | 2011-03-29 |
US20110165684A1 (en) | 2011-07-07 |
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